Purpose-built Prescriptive AI for every Plant Reliability outcome.

Prescriptive maintenance is the step beyond predictive maintenance. Instead of only forecasting that a machine / equipment may fail, it tells the maintenance team exactly which fault to act on, why it is happening, and what to do about it. PlantOS™ delivers this as a specific, validated instruction in a work-order prescription that an operator can act on immediately.

Predictive maintenance warns that equipment is likely to fail and roughly when. Prescriptive maintenance goes further and prescribes the exact corrective action, ranked by urgency and impact. PlantOS™ also captures whether each fix worked, so its recommendations become more accurate over time.

PlantOS™ is Infinite Uptime's prescriptive AI platform for heavy manufacturing, delivered as Production Outcomes as a Service. It reads both mechanical fault signatures and process-induced fault signatures to detect anomalies early, then issues clear prescriptions that tell operators what to fix, why, and by when. It is deployed across 946 plants in 26 countries.

Infinite Uptime works across heavy manufacturing, including steel, cement, mining, paper and pulp, chemicals and fertiliser, tyre and rubber, food and beverage, pharmaceuticals, and energy and oil and gas. Its Prescriptive AI is tuned to the specific failure modes of each industry's critical equipment, standard rotating equipment, and balance of plant equipment – thus ensuring full plant coverage.

Most sites receive their first prescription within about two weeks of installation. Full validated outcomes, such as measurable reductions in unplanned downtime, typically follow within the first two to three months as the system learns each plant's equipment and process conditions.

Every prescription is validated by the operators who act on it. That sign-off confirms whether the recommended fix was correct, and the feedback trains the models to be more accurate. The result is a high rate of user-validated true positives rather than generic alerts.

Customers use PlantOS™ to reduce unplanned downtime, lower maintenance cost by up to 10 percent, and raise throughput by up to 2.5 percent. Because a single prevented outage can offset the cost of the platform, most deployments pay for themselves early.