4 hours of prediction saved USD 25,000 of 1000T press

4 hours of prediction

About the Customer

India's leading diversified automotive company provides products and services in the automotive industry. They offer products (bumpers, front grille, spoilers, tractor hoods, HVAC systems) and end-to-end solutions (electrical distribution systems, lighting, and powertrain).

Challenge

This diversified automotive manufacturing company in India faced repetitive erratic mechanical breakdown on their presses during continuous production resulting in unplanned downtime and issues in product delivery schedules.

Solution

The IDE was installed on its press in which various parameters were observed, which are as follows:

  • Detection of unusual vibrations in the lateral axis of a 1000T press 4 hours before breakage.
  • Detection of improper change in acceleration and deceleration in the hydraulic press indicating improper functioning of proportional valve

Results

  • Prediction of bolt breakage due to bolt wear-out and failure saved almost 10 hours of downtime per event predicted
  • Cycle time optimization by studying the motions of different moving components of the machine
  • Detection of unusual vibrations on transfer system to prevent a failure resulting in higher asset reliability

Transformation

4 hours of prediction saved USD 25,000 on 1000T press from permanent breakdown

Used By Leading Industries Around The World

slider
slider
slider
slider
slider
slider
slider
slider
slider
slider
slider
slider
slider
slider
slider
slider
Book A Demo