15% cost saved for a FMCG company

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About the Company

A leading Indian conglomerate with presence in cross-continental countries, involved in the domains of consumer goods, real estate, agriculture and gourmet retail. This company emerged as a FMCG leader in the Indian market that delighted its customers with most innovative and superior quality products at economical prices.

Challenge

The Indian FMCG company had multiple assembly lines with a diverse set of machines connected to it. A single machine breakdown affects the whole production process that reduces the productivity.

On several occasions they faced issues in its production line due to the mechanical breakdown of scrubber pump motor that lead to excessive vibration, thereby affecting the production cycle. To overcome these problems, the company needed a solution that provides equipment failure data before the actual breakdown occurs.

Solution

Infinite Uptime determined their requirements and provided IDE with IDAP as a solution for the mechanical breakdown on scrubber pump motor.

Combination of the IDE along with IDAP platform detected the following factors such as:

  • Unstable velocity change in the X and Z axis on scrubber pump motor.
  • Velocity vibration in the Z axis exceeded the set threshold limit
  • Max. value: 51.16 mm/sec
  • Avg. value: 14.60 mm/sec

Result

With this analysis they could identify that scrubber pump motor faced issue due to change in vibration.

  • At the same time, IDAP provided analysis graph on dashboard related to rise in temperature helped to identify the cause of the failure.
  • Moreover, the audio signal detected by IDE and displayed in IDAP platform notified the manufacturer about potential breakdown, and saved the production halt.

Transformation

  • Prediction of mechanical breakdown in advance of 8 hours saved the production halt.
  • The customer now saves the raw materials from degradation, because of the breakdown predicted before. This resulted into saving of 15% raw material cost.

Used By Leading Industries Around The World

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